Press Brake Tooling Handling Solution
Store Heavy Tooling Safely. Load It Faster. Handle It with Less Effort.
The MACHNIST semi-automatic press brake tooling storage and loading system is designed for workshops using heavy segmented punches and dies. It organizes tooling close to the machine and assists operators during tool transfer and loading, reducing manual lifting effort and improving changeover safety.
Why Workshops Need It
Three Common Problems in Manual Tool Changeover
Tooling Takes Up Workshop Space
When punches and dies are stored without a dedicated system, they occupy floor area, are difficult to organize and take longer to locate before production.
Heavy Dies Are Difficult to Load
Large lower dies can be too heavy for safe manual handling. In some operations, even two workers struggle to lift and position a long, heavy tool accurately.
Manual Changeover Creates Injury Risk
Hands and fingers can be injured when tooling is lifted, transferred or positioned manually. Safer handling helps reduce avoidable incidents and production losses.
The purpose is not simply to store tools. It is to make heavy press brake tooling easier to find, easier to transfer and safer to install during daily changeover work.
Core Benefits
Organized Storage, Assisted Loading and Safer Operation
01 / Organized Storage
Keep Tooling Ordered and Close to Production
The dedicated storage slots arrange upper tools and lower dies in a clear, accessible location beside the press brake. Operators can find the required tool set faster without repeatedly searching through scattered storage locations.
- Helps reduce workshop floor-space waste.
- Stores upper tools and lower dies in assigned positions.
- Supports faster preparation before a job change.
02 / Heavy Tool Loading
Assist the Installation of Heavy Dies
For large bending tools, manual lifting is often slow and physically demanding. This semi-automatic tooling system is designed to assist tool transfer to the press brake, enabling one operator to complete loading work with significantly less manual lifting effort.
- Designed for heavy tooling changeover assistance.
- Maximum stored tool weight up to 150 kg per slot.
- Reduces dependence on manual lifting by multiple workers.
03 / Safer Workshop
Reduce Risk During Tool Changeover
Heavy dies present a practical safety risk when they are lifted or positioned by hand. Assisted handling helps keep the transfer process more controlled, reducing the risk of dropped tools or hand injuries during mold replacement.
- Supports safer daily tool-change procedures.
- Reduces direct lifting and handling of heavy tooling.
- Helps protect operators and reduce accidental losses.
Operating Workflow
How the Semi-Automatic Tooling Library Supports Changeover
Select the Tooling
Locate the required punch or die in its organized storage slot.
Move to Loading Position
The system assists movement of the selected tooling toward the loading area.
Transfer to the Press Brake
The operator guides the tool into position without carrying the full weight manually.
Secure and Start Production
After correct positioning and clamping, the press brake is ready for the next bending job.
Technical Specifications
Semi-Automatic Tooling Storage System Parameters
| Parameter | Specification |
|---|---|
| Maximum V-Die Opening Stored | V140 |
| Maximum Tool Weight per Slot | 150 kg |
| Maximum Tool Segment Length | ≤ 850 mm |
| Lower Die Storage Slots | 42 pcs |
| Upper Tool Storage Slots | 20 pcs |
| Motor Power | 400 W |
| Moving Speed | 40 mm/s |
| Machine Dimensions | 2910 × 2208 × 1715 mm |
Specification note: Parameters are based on the current reference configuration. Final tool-slot arrangement and compatibility should be confirmed according to the customer’s press brake tooling dimensions and weight.
Real Application Details
Tool Storage and Loading in the Workshop
Replace the following positions with your real machine and operation photographs to show customers how the system stores, transfers and loads press brake tooling.
Recommended Applications
Who Should Consider This Tooling Storage System?
Workshops with Heavy Tooling
Suitable when large punches or dies are too heavy for convenient daily manual handling.
Frequent Tool Changeovers
Useful for factories processing varied jobs where operators frequently change tool sets.
Safety-Focused Production
Recommended for companies seeking a more controlled changeover process and reduced manual handling risk.
Need a Safer and Faster Way to Handle Heavy Press Brake Tooling?
Send us your press brake model, tooling dimensions, maximum die weight and current changeover requirements. MACHNIST will evaluate a suitable semi-automatic tooling storage and loading solution for your workshop.